Lapping & Polishing
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PLASSTEZE Lapping & Polishing Machines Lapping & Polishing Consumables Seamless Polishing Solutions Ensuring Excellent Metallic Finish...
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A company on the move….. Polishing is an art more than science. It’s just not rubbing of surface with some abrasives.. It is a carefully arranged steps of using abrasives in decreasing order of their grain size that result in a polished surface. Polishing helps in better aesthetic and superior end product finishing, easy release of components, facilitate flow of plastic, shorten injection time and prolong tool life. In many cases, it constitutes 15-20% of the cost of manufacturing a mould. Polishing is a very important step in mould making sequence which, if not taken seriously, can end up taking huge time and destroying the work of your best of Designers, Machinists and Die-Fitters. Polishing is a profession that must be learned and practiced in order to achieve the desired results in the shortest time possible for which you need good equipment, polishing supplies and experienced hand. PLASSTEZE offers top of the line, quality polishing equipment, tools and abrasives, imported from different parts of world, and some manufactured in house. Representing some of the world renowned companies we offer right mix of price and quality. Established with an objective to provide world-class products, we are today recognized for our high quality, State-of-the-art products and prompt services.
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CONTENTS Page No. Ultrasonic Polishing 4 Ultrasonic + Micromotor Combo 5-6 Micromotor Polishing Machine 7-8 Flexible Shaft Polishing Machine 9 Heavy Duty Flexible Shaft Polishing Machine 10 Polishing Table & Polishing Motor 11 Air Tools 12-16 Diamond Files 17-20 Diamond Mounted Point 21-22 Diamond Taper Point 23 Vitrified & Resinoid Internal Grinding Wheels 24 Diamond & CBN Internal Grinding Wheels 25 Tungsten Carbide Rotary Burrs 26 Abrasive Mounted Points 27 Rubberised Wheels 28-31 Polishing Stones 32-33 Ceramic Fiber Stones 34-35 Diamond Foil & Cloth 36 Emery & Roloc Disc 37-38 Diamond Compound & Polishing Cream 39 Polishing Brush & Wood Lap 40 Lapping Bits, Plastic Shoes & Wipes 41 Felt Bobs, Disc, Pad & Stick 42-43 Tools Holder 44 Polishing Kit & Station 45 Polishing Tips 46
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Polishing Machine
Ultrasonic Polishing
Manual polishing is a tedious process. In particular Tooling & Abrasives used with
small, intricate, detailed work requires additional Ultrasonic Polishing Machine
effort and patience. Our Ultrasonic Polishing
Machines effectively replace certain time-
consuming and costly small, detailed hand Usually the surface to be polished is very rough
finishing work. when it is received in the polishing room after
machining process like EDM, Wire cut or Milling.
Applications & Advantages The first step is to remove these EDM grains or
cutter marks. Ultrasonic Polishing Machine is
Conventional die profilers, as well as air-powered
extremely helpful in doing this quickly due to its
lapping machines that may have a stroke length of
high frequency of reciprocation - almost 25000
up to 6~7 mm, the reciprocating action of an
strokes in a second.
ultrasonic unit ranges only from 5~30microns.
However, the extremely fast reciprocating tool Abrasives that can be used in Ultrasonic Polishing
motion of 21,000 to 28,000 strokes per second are:
provides the extra productivity and gives the Ceramic Fiber Stones – available in variety of sizes
polisher complete fingertip control when finishing and grits ranging from 120 to 3000. Excellent
even the most intricate ribs, slots and details. An results on all substrates having hardness upto 45
experienced individual, when working with an HRC, ceramic fiber stones are used for removing
ultrasonic polishing machine on very small details, initial EDM grains and cutter marks.
may reduce finishing time by as much as 40 to 65 Diamond Files - available in variety of sizes and
percent. Ultrasonic units with super fast, very short grits ranging from 120 to 600. More finer grit sizes
strokes, provide virtual unrestricted finger tip available on request. Excellent performance on
control. The harder the materials are which require polishing of steels (any hardness), Tungsten
finishing, the more likely it is that an ultrasonic unit Carbides, Glass, Ceramics etc.
will improve polishing time. Subsequently, Diamond Foils - available in grits ranging from 120
complicated heat-treated moulds and dies, to 1800. Cut the desired shape / size of Diamond
carbide dies or inserts and detailed punches with foil and paste on suitable size of tool holder made
fine edges and very narrow slots machined by EDM of wood / brass / Steel. Excellent performance on
are perfect for using ultrasonic polishing systems. polishing of steels (any hardness), Tungsten
It is ideal and justifiable when work on small to very Carbides, Glass,
small details is required. Other applications are Ceramics etc.
ribs, slits, tapered or different shaped holes and Diamond Compound - available in size ranging
other areas that are hard to polish or finish by from 1/4 to 50 microns. Use suitable lap made of
hand. wood or brass to do mirror polishing on all metals.
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Polishing Machine
Technical Specifications
Input : AC220V 50/60Hz30VA
Output : Ultrasonic AC6~60V, 0.5A
DC 3~30V, 0.5A
Frequency : 24 KHz
Stroke : 30~45μm
Dimensions : Controller W94 x H130 x D283mm
Rotary H/P: Φ30x155mm,
Ultrasonic H/P: Φ30x155mm
Weight : Controller 3.2 KG
Rotary Hand-piece: 265 gm,
U/S Hand-piece: 200gm
Ultrasonic + Micromotor Polishing
Ÿ One Controller with two polishing operations – Ultrasonic + Micromotor
Ÿ Safety circuit to preclude the probability of over-heating or overloading.
Ÿ Possible to use in clockwise and counter clockwise direction for micro-motor hand-piece.
Ÿ A compact & light weighted hand-piece ergonomically designed to enhance the operational efficiency.
Ÿ Applications include the finishing of plastic moulds, die-casting dies, ceramic, carbide, glass, nonferrous and precious
metal. Ideal for deburring, polishing and removing EDM scales.
Motosonic Economy Version - MEV Motosonic Standard Version - MSV
Only Ultrasonic Polishing Machine Ultrasonic & Micromotor Polishing Machine
The Standard package includes The Standard package includes
Hybrid Controller Hybrid Controller
HPULTRAII - Ultrasonic Handpiece HPULTRAII - Ultrasonic Handpiece
Power Cable SM45C - Straight Rotary handpiece
Spanner, Clamp & Allen key Power Cable
Diamond File – 3Pcs Spanner, Clamp & Allen Key
Spare Fuse & Spare screw Spare screw & Spare Fuse
Collets – 2Pcs Diamond File – 3 Pcs
Ceramic Stones – 2Pcs Collets – 2Pcs
Ceramic Stones – 2Pcs
Abrasive Mounted Points – 10 Pcs
Rubberised Mounted points – 5 Pcs
MOTOSONIC - Economy version MOTOSONIC - Standard version
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Polishing Machine
Motosonic Premium Version - MPV
Ultrasonic & Micromotor Polishing Machine
with multiple Rotary Handpiece
Ultrasonic + Micromotor Polishing
UT01 UT11 UT07 RE 35 - RECIPROCATING HANDPIECE
STANDARD HEAD SLENDER HEAD ANGLE HEAD 120 DEG
Reciprocating Stroke 0-6mm
Weight: 115g Weight: 120g Weight: 210g
Frequency 420 ~4200 Strokes/min
Collet: 2.34 & 3.0mm Collet: 2.34 & 3.0mm Collet: 2.34 & 3.0mm
Tools with shank ø2.O 6.35 can be used
UM21
MICRO MOTOR
Weight: 170g w/o motor cord.
Speed: 1500 ~ 1500 rpm
Max. torque: 900g cm (8.8N cm)
The Standard package includes
Ÿ Hybrid Controller Ÿ Ceramic Stones – 2Pcs
Ÿ HPULTRAII - Ultrasonic Handpiece Ÿ Abrasive Mounted Points – 10 Pcs
Ÿ UM21 – Micro Motor Ÿ Rubberised Mounted points – 5 Pcs
Ÿ UT01 – Standard Head Ÿ Spare screw & Spare Fuse
Ÿ UT06 – Angle Head 90 deg Ÿ Collets – 2Pcs
HPULTRAII
Ÿ UT07 – Angle Head 120 deg Ÿ Power Cable
Ultrasonic Hand-piece
Ÿ RE35 – Reciprocating Handpiece Ÿ Spanner, Clamp & Allen Key
Ÿ Diamond File – 3 Pcs
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Polishing Machine
Micromotor Polishing Machine
Excellent for detailed finishing & polishing applications where vibration-less rotary tools are to be used for
very precise work. Easy portability is another big advantage with these machines.
Controller
Power : AC220V 50 hz
Weight : 2.23 kg
Dimensions : 83 x 225 x 203 mm (WxDxH)
Auto Cruise function with optional foot Pedal
Self Diagnosis Function
Variable Speed thru knob
Digital Display
Speed : 1000~50000 RPM
Torque : 7.6 Ncm
Collet : 3mm (2.34mm available on request)
Weight : 215 gm
Dimensions : Æ27x L160mm
Negligible Noise and Vibration
Controller
Power: AC220V 50/60Hz 30VA
Output: DC 3~30V, 0.5A
Weight: 2.320 Kg
Dimensions: 190X135X240 mm
Weight: 265 gms
Collet: 3mm
Max Speed: 40000 RPM
Torque: 4.5 Ncm
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Polishing Machine
UM23
Handpiece Options for Motosonic &
Ø31.6mm
Mini Moto Polishing Machine
19mm 80mm
Weight:170g w/o motor cord.
Speed: 3000~ 30,000 rpm
Max. torque: 650 gm (6.5N cm)
UM21
Ø31.6mm
19mm 80mm
Weight:170g w/o motor cord.
Speed: 1500~ 15000 rpm
Max. torque: 900g cm (8.8N cm)
UT11 LONG SLENDER HEAD
121 mm
26mm
Weight:120g
Collet: 2.34 & 3.0mm
UT01 STANDARD HEAD UT03 POWER ROTARY HEAD RE 35 - RECIPROCATING HANDPIECE
140 mm
88 mm 95 mm
Ø25.7mm
Ø26 mm
Weight:115g Weight:150g
• Tools with shank
128mm
Collet: 2.34 & 3.0mm Collet: 3.0 & 6.0mm
ø 2.0~6.35 can be used
• Fixed or free floating
reciprocating operation
• Motor unit incorporates
Self-Cooling fan
UT06 POWER ANGLE HEAD 90 UT07 POWER ANGLE HEAD 120
• Reciprocating Stroke 0-6mm
80.5 mm 89.5 mm • Frequency 420~4200 Strokes / min
45.5mm
47.5mm
26mm
Weight:200g Weight:210g
Collet: 2.34 & 3.0mm Collet: 2.34 & 3.0mm
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Polishing Machine
Flexible Shaft Polishing Machine Spare Parts
FP301 Technical Specifications
Speed : 20000 RPM
Rotation : Forward / Reverse
Output : 1/4 HP
Motor : 220V AC
Carbon Brushes Coupler
The Standard package includes:
Ÿ Motor
Ÿ 26518 Handpiece ¼” chuck (1-
6mm opening)
Ÿ Flexible shaft
Ÿ Variable speed Foot Pedal
Stand shown in above pictures is an
optional accessory. Outer Sleeve Inner Shaft
Flexible Shaft Polishing Machine Handpiece
• 26518 – Large Handpiece, w ¼” chuck (1~6 mm opening)
• PL018 - Reciprocation Handpiece (Made in India)
• 26517 - Right Angle Handpiece, w/2 collets (2.4 & 3.0mm)
• PL020 Tool Holder for Reciprocating Handpiece
• PL019 - 120° Angle Handpiece (Made in India)
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Polishing Machine
Heavy Duty Flexible Shaft Polishing Machine
Speed regulation directly at the motor
Collet for direct fixing of tools and shafts
Machine freely movable by manual use
More handpiece attachment available as option
Hanging type & table version
Light and easy to transport Made in
With gear unit for low speed Germany
XHD 600A
Heavy duty motor and strong flexible shaft
Speed 8000~24000 RPM
Power 600 watts
Input 230V AC
Standard Collet 6 mm
Optional Collet 3 mm
Standard package includes:
17000004 Motor
111703 Inner shaft
121703 Outer Casing
401007 Straight Handpiece
XHD 600B
Heavy duty motor and light weight flexible shaft
Speed 8000~24000 RPM
Power 600 watts
Input 230V AC
Standard Collet 6 mm
Optional Collet 3 mm
Standard package includes:
17000004 Motor
111403 Inner shaft
121403 Outer Casing
401004 Handpiece
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Accessories
TURN N TILT TABLE
Easy positioning of job
Variety of table options
300 deg tilt and 360 deg turn
Ergonomic working posture for the polisher
TNT400 TNT250M TNT150M
Table Top Steel Magnetic Magnetic
Table Top Diameter 400mm 250mm 150mm
Turn Angle 360 360 360o
o o
Tilt Angle (Degree) 300 300 300
Max Weight of job 70kg 40kg 20kg
LXWXH (mm) 600x400x270 600x290x270 600x290x270
Weight 46kg 50kg 36kg
SPM 500 Polishing Machine
60mm Polish your cylindrical jobs with ease. Three jaw chuck to hold
cylidrical work piece by OD or ID. Range of polishing tools and
abrasives available to achieve your surface finish requirements.
90mm
500mm
Technical Specifications:
Motor Power 1 HP/0.75 kw
Electrical input 220 Volt, 50Hz
Job holding diameter OD: 2~40mm ID : 36-110mm
Work Lamp - WLM20 RPM 300-3500 RPM
On/Off switchable 20 watt LED Lamp Speed regulation Stepless
Direction of rotation Reversible
Flexible arm - 500mm Length
Weight 35kg
220V AC power input Dimensions 400X300X430
On/Off switchable magnetic base
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Polishing Machine
UG-500/Silent type
Ÿ High-torque, quiet-running and well balanced.
Ÿ Ideal for precision grinding and finishing works.
Ÿ Replaceable collet chuck: ø3.0mm is standard,
ø2.34 as option
Ÿ Speed : 60,000 rpm
Ÿ Weight : 110 g
Ÿ Dimensions : ø20 x 160L (mm)
UG-400/Economictype
Ÿ Reliable quality and competitive price
Ÿ Fixed type collet chuck: ø3.0mm.
Ÿ Speed : 60,000 rpm
Ÿ Weight : 130g
Ÿ Dimensions: ø17 x 159L (mm)
UG-300 Dual Collet Type
Ÿ High torque, heavy-duty, general-purpose applicable
for deburring, chamfering, milling and finishing the
welded surfaces etc.
Ÿ Dual collet chuck: ø3.0 / ø6.0mm.
Ÿ Speed : 35,000 rpm
Ÿ Weight : 170g
Ÿ Dimensions : ø22 x 180L (mm)
GP-260 Precision Type
Ÿ High-torque, quiet-running and well balanced.
Ÿ Ideal for precision grinding and finishing
works.
Ÿ Fixed type collet chuck: ø3.0mm.
Ÿ Speed : 60,000 rpm
Ÿ Weight : 180g
Ÿ Dimensions: ø17.5 x 142L (mm)
GP-380 Precision Type
Ÿ High-torque, quiet-running and well balanced.
Ÿ Ideal for precision grinding and finishing works.
Ÿ Fixed type collet chuck: ø3.0mm.
Ÿ Speed : 80,000 rpm
Ÿ Weight : 160g
Ÿ Dimensions: ø20.3 x 143L (mm)
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Polishing Machine
AG-45/Angle Surface Grinder AG-90/Angle Surface Grinder
Ÿ 45 degree angle surface grinder. • 90 degree angle surface grinder.
Ÿ M7 screw Shaft for mounting • M7 screw Shaft for mounting abrasive
abrasive cup wheels and abrasive cup wheels and abrasive paper disc.
paper disc. • Ideal for surface grinding, chamfering,
Ÿ Ideal for surface grinding,
deburring and finishing welded
chamfering, deburring and finishing
surfaces etc.
welded surfaces etc.
Ÿ Speed : 23,500 rpm • Speed : 23,500 rpm
Ÿ Weight : 180 g • Weight : 170 g
Ÿ Dimensions : ø17 x 153L x 50 H (mm) • Dimensions : ø17 x 140L x 39H (mm)
Cup Wheels Paper Disc Rubber Pad
ø30
ø30
11mm ø30
Unit : 150 pcs/box
6
Grit # Part #
Unit : 48 pcs/box
60 AGS01G60
100 AGS01G100 M7
Grit # Part # 150 AGS01G150 AGP-01
60 AGS01G60 240 AGS01G240 Unit : Single PC
100 AGS01G100 320 AGS01G320 For use with Air Tools
AG45 & AG90
150 AGS01G150 400 AGS01G400
UTR-70 Turbo Air Lappers
Ÿ Driven by turbine air motor. Ÿ Stroke : 0.7mm
Ÿ Low noise, low vibration and durable Ÿ Speed : 28,000 spm.
tool life. Ÿ Weight : 220g
Ÿ UTR-70 suits general purpose polishing Ÿ Dimensions : ø28x200mm
and finishing process of mold and die.
UTR-30 Turbo Air Lappers
Ÿ Driven by turbine air Ÿ Stroke : 0.3mm
motor. Ÿ Speed : 30,000 spm.
Ÿ Low noise, low vibration Ÿ Weight : 220g
and durable tool life. Ÿ Dimensions : ø28x200mm
Ÿ UTR-30 suits intricate area
lapping
US-200 Swing Air Lappers
Ÿ Side to side stroke.
Ÿ Bigger swing stroke suit for lapping bigger surface and
excellent for deburring or chamfering works of die
casting parts.
Ÿ Stroke : 2.0mm
Ÿ Speed : 16,000 spm.
Ÿ Weight : 520g
Ÿ Dimensions : ø34x205mm
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Air Tools
PLA-590 Econ Type
Ÿ High Torque, general purpose applicable for deburring,
chamfering, milling, and finishing the welded surface
Ÿ Speed: 50000 RPM
Ÿ Weight: 110 gms
Dual collet chuck D3mm & D2.4mm
Dimension : D19 mm x L150 mm
Ÿ Rear air exhaust type
PLA390 Econ Type
Ÿ Economy air grinder for general purpose grinding and
polishing applications
Ÿ Speed: 60000 RPM
Ÿ Weight: 140 gms
Ÿ Collet : 3 mm
Ÿ Dimensions: D15.8 X L140 mm
Ÿ Rear exhaust type
PLA-70 Air Lapper
Ÿ Driven by turbine air motor. Ÿ Stroke : 0.7mm
Ÿ Low noise, low vibration and Ÿ Speed : 28,000 spm.
durable tool life. Ÿ Weight : 200g
Ÿ PLA 70 suits general purpose Ÿ Dimensions : D29 x L 210mm
polishing and finishing
Ÿ process of mould and die.
PLA468 Econ Heavy Duty
Ÿ Speed - 30000 RPM
Ÿ Weight - 750 gms
Ÿ Collet - 3 & 6 mm
Ÿ Size - 33*180 mm
PLA1007 ECON 90 deg Air Grinder
Ÿ Speed - 20000 RPM
Ÿ Weight - 480 gms
Ÿ Collet - 3 & 6 mm
Ÿ Size. - 34*160 mm
PLA 095A ECON 90 deg Air Grinder PLA 121A ECON 120 deg Air Grinder
Ÿ Speed - 52500 RPM Ÿ Speed - 52500 RPM
Ÿ Weight - 130 gms Ÿ Weight - 120 gms
Ÿ Collet - 3 mm Ÿ Collet - 3 mm
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Polishing Machine
Economy Air Tools
PLA 093A Turboair PLA 123A Turboair
90 deg Angle Surface Grinder 90 deg Angle Surface Grinder
Speed 23500 RPM Speed 23500 RPM
Weight 160 gms Weight 170 gms
Holder 30mm Holder 30mm
DG37 Air Sender 2" PLA 412 Turboair
2" Sander with Roloc Disc Holder ECON 2” Sander
Speed 1500 rpm Speed 1500 rpm
Weight 478 gms Weight 680 gms
Air Inlet 1/4" BSP Holder 2" Velcro Sander Pad
Options 3" pad available on request
New Abrasives: 2” Velcro Film Disc for use with Sander
Size
50 50 50 50 50 50 50 50 50 50
Ømm
Grit 180 220 320 400 600 800 1000 1200 1500 2000
Type Velcro Velcro Velcro Velcro Velcro Velcro Velcro Velcro Velcro Velcro
Part# VFD VFD VFD VFD VFD VFD VFD VFD VFD VFD
500180 500220 500320 500400 500600 500800 501000 501200 501500 501200
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Polishing Machine
Economy Air Tools
PLA 205 ECON Air Filer PLA 476 ECON Air Filer PLA 501B Engraver
Speed 3400 SPM Speed 5000 SPM Size 20 x 155 mm
Weight 520 gms Weight 930 gms Weight 220 gms
Collet 6mm Collet 6mm Tip Size 1.6mm
Stroke 5mm Stroke 10mm Air Pressure 6kg/cm2
PLA 640 Air Saw FMR 20 ECON Air Nipper PLA 471 Belt Sander
Speed 2000 SPM Size 45 x 155 mm Speed 16000 SPM
Weight 540 gms Weight 378 gms Weight 1550 gms
Stroke 10mm Air Pressure 6 kg/cm2 Belt Size 20*520mm
Air Pressure 6.5 Kg/cm2 Air Pressure 6.5 Kg/cm2
PLA 100 ECON Chamfering Tool
Free Speed 28000 RPM
MS: 0.1~1.5
Chamfer Capacity
SS: 0.1~1.0
Chamfer Type C & R Type
Size 60X150 mm
Weight 500 gms
Air Pressure 6 Kg/cm2
An excellent tool to chamfer plates, holes (OD & ID), quick and effortless. Tungsten Carbide double cutter head,
supplied with 2 bits each for C & R chamfer. Adjustable speed and adjustable depth of 0.1 to 0.9mm.
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Diamond Files
L
T
øB Unit : mm
Standard grit Size underlined. Other Grit size available on request.
Order No. PF-705 PF-708 PF-710
5.5 5.5 5.5
Cross section
0.5 0.8 1.0
PF-70: 140L x 40~50T x Ø3.0B Grit size : #150, #200, #400
Order No. PF-101 PF-102 PF-103
5.5 5
Cross
ø3
section 1.5 2
Order No. PF-104 PF-105
PF-10 :
Cross 140L x 50T x Ø3.0B
2.5 Grit size : #120, #200, #400
section
3.5 PF-100 : 5pcs, set
Order No. PF-301 PF-302 PF-303
7.5 6
Cross
ø3.5
section 1.5 2.1
Order No. PF-304 PF-305
PF-30 :
Cross 180L x 60T x Ø3.4B
3 Grit size : #120, #200, #400
section
4 PF-300 : 5pcs, set
Order No. PFL-101 PFL-102 PFL-103
5.5 5
Cross
ø3
section 1.5 2
Order No. PFL-104 PFL-105 PFL-106
5.5
Cross
2.5
section 1
3.5
Order No. PFL-705 PFL-708 PFL-03
5.5 5.5
Cross
ø2
section 0.5 0.8
Order No. PFL-01 PFL-10 :
5.5 180L x 25~50T x Ø3.0B
Cross Grit size : #200, #150, #400
section 1.5 PFL-100 : 10pcs,
set /wooden case
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Diamond Files
Order No. PF-101L PF-102L PF-103L PF-104L
5.5 5
Cross
2 ø3 2.5
section 1.5
Order No. PF-105L PF-106L PF-107L PF-108L
5.4 1.7 2
Cross
section 1.5 6
3.5 6
Order No. PF-102L PF-110L
5 6 PF-10L :
Cross 140L x 70T x Ø3.0B
2 1.5 Grit size : #120, #200, #400
section
PF-10L : 10pcs, set
Total length Dia. length Cross-section Grit size Order no.
2 #200 PTF-12F
130 30 1.4 #400 PTF-12V
0.3 #600 PTF-12X
4 #200 PTF-14F
130 30 1.4 #400 PTF-14V
0.3 #600 PTF-14X
6 #200 PTF-16F
130 30 1.1 #400 PTF-16V
0.3 #600 PTF-16X
140 50 3 #600 PF-103X
PTF-100 : 10pcs, set 10 pcs. set in pvc pouch, contains one each of all above files
Total length Dia. length Cross-section Grit size Order no. CF-40
2 #150 CF-402J
180 40 2.0 #200 CF-402F
0.3 #400 CF-402V
#150 CF-404J
180 50 2.0 #200 CF-404F
0.3 #400 CF-404V
6 #150 CF-406J
180 50 2.0 #200 CF-406F
0.3 #400 CF-406V
#150 CF-408J
180 50 2.5 #200 CF-408F
0.3 #400 CF-408V CF-400: 12pcs. Set/PVC pouch
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Diamond Files
L T Cross-section Grit Order No.
10
2.8 #150
180 70 CF-501
#200
~
0.9
8
2.5 #150
180 60 CF-502
#200
~
0.4
6
2.5 #150
180 60 CF-503
#200
~
0.4
4
2.0 #150
180 50 CF-504
#200
~
0.4
4~1.2
2.2 #150
180 50 CF-505
#200
~
0.6 CF-500: 5pcs. Set/Wooden Case, Grit Size: #150, #200
IF-50, Grit size:#100
Total length Dia. length Cross-section Order no.
11
215 80 3.5 IF-501
10.5
215 80 IF-502
4.4
215 80 5 IF-503
215 80 6.3 IF-504
215 80 IF-505
7.7
Diamond Bent File (Riflers)
Order No. BF-901 BF-902 BF-903 BF-904 BF-905
Cross
6 3.5 3.5
section 2.5 2
1.3 1.5
5
Order No. BF-906 BF-907 BF-908 BF-909 BF-910
Cross 1.5
3.5 3.5
section ø3 ø2.3
1.5 2 5
BF-900 : 10pcs, set BF-90 : 140L x 20T x Ø3.0B, Grit size : #150, #200, #400
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Diamond Files
MTP Series L T Cross-section Grit Order No.
L 2 #150 MTP-12J
T #200 MTP-12F
70 25 1.5
ø3.0 #300 MTP-12H
~
0.5 #400 MTP-12V
4 #150 MTP-14J
1.4 #200 MTP-14F
70 25 #300 MTP-14H
~
0.5 #400 MTP-14V
6 #150 MTP-16J
70 25 1.3 #200 MTP-16F
0.5 #300 MTP-16H
~
#400 MTP-16V
MTP-120 : 12pcs. set/pvc pouch
Order No. MPF-101 MPF-102 MPF-103 MPF-104 MPF-109
4 5
Cross- 2 ø3
section 1.2 2.5
2
5
MPF-10 : 90L x 45T x Ø3.0B Grit size : #150, #200, #400
MPF-100 : 5pcs, set
MBF - 90 Total length : 65mm Tool shank : ø3.0mm Diamond coating length : 20 ~ 30mm etc.
Order no.
Shape & Size (mm) #150 #200 #400
1. 5.8 X 1.2 MBF-901 MBF-901F MBF-901V
2. 3.2 X 1.4 MBF-902 MBF-902F MBF-902V
3. 5X2 MBF-903 MBF-903F MBF-903V
4. 3.2 X 1.4 MBF-904 MBF-904F MBF-904V
5. Ø3 MBF-905 MBF-905F MBF-905V
6. Ø3 MBF-906 MBF-906F MBF-906V
7. 2.5 MBF-907 MBF-907F MBF-907V
8. 3.2 X 1.4 MBF-908 MBF-908F MBF-908V
9. 3.2 X 1.4 MBF-909 MBF-909F MBF-909V
10. 3.5 X 2 MBF-910 MBF-910F MBF-910V
10 pcs. set MBF-900 MBF-900F MBF-900V
SINTERED DIAMOND FILES
L T Cross-section Grit Order No.
6
54 20 1.5 #200 MMF-615F
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Abrasives
ø3.0 øD
T
45
Unit : mm
øD over ø6.0mm : #100, 2.0~5.0mm : #120, ø1.5mm & under : #150, Shank Dia : 3mm
Grit Size:
Shank 2.4 & 6mm diameter available on request.
øD ø1 ø1.5 ø2 ø2.5 ø3 ø3.5 ø4 ø5 ø6 ø1 ø1.5 ø2 ø2.5 ø3 ø3.5 ø4 ø5 ø6
T 8 8 8 8 10 10 10 10 10 8 8 8 8 10 10 10 10 10
No. 10A 15A 20A 25A 30A 35A 40A 50A 60A 10C 15C 20C 25C 30C 35C 40C 50C 60C
øD ø2 ø3 ø3 ø1.2 ø1.5 ø1.5 ø2 ø3 ø2 ø3 ø4 ø5 ø6 ø2 ø3 ø4 ø5 ø6
T 10 10 10 16 13 10 12 14 12 15 15 15 13 10 12 10 10 12
No. 20T 30T 30V 13R 14R 15R 20R 30R 20P 30P 40P 50P 60P 20F 30F 40F 50F 60F
øD ø3 ø4 ø5 ø5 ø6 ø1 ø1.5 ø2 ø2.5 ø3 ø4 ø5 ø6 ø8 ø2 ø3 ø4 ø3 ø4 ø5 ø6
T 14 10 10 13 13 - - - - - - - - - 4 6 7 5 7 9 10
No. 30J 40J 50J 51J 60J 10B 15B 20B 25B 30B 40B 50B 60B 80B 20S 30S 40S 30Q 40Q 50Q 60Q
ASSORTMENT SET
BMS-20 / 20pcs.set Contains one each of below:
BM-10A, 15A, 20A, 25A, 30A, 35A, 15C, 20C, 25C ,30C, 20P,30P, 15R, 20R, 30R, 20B,
30B, 20F, 30F, 20T.
BMS-30 / 30pcs.set Contains one each of below:
BM-10A, 15A, 20A, 25A, 30A, 35A, 40A, 50A, 20B, 30B, 50B,15C, 20C, 25C, 30C, 35C,
40C, 50C, 20P, 30P, 15R, 20R, 30R, 30S,20F, 30F, 50F, 20T, 30T, 30V.
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Abrasives
Diamond Mounted Point -
6mm Shank
Grit size available in #40, #60 and #100,
When ordering, please specify.
Ordering example BC-65A, #40
Shank diameter ø6.0mm,
Total length 60~65mm
Unit mm
BC-10 : 10 pcs. Assortment set, contains one each of above points, which are denoted by *mark.
Ordering example : BC-10, #60
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Abrasives
DIAMOND TAPER POINTS
ØD
θ
0
ØB
T
L
Specification Unit : mm
øD T غ øB L Grit size Order No.
ø1.8 25 3.1 ø3.0 50.0 #150 18PL
ø2.1 34 2.8 ø3.0 55.0 #150 21PXL
ø3.0 25 6.4 ø3.0 60.0 #150 30PL
ø4.8 26 9.6 ø3.0 55.0 #150 48PL
ø1.5 26 2.3 ø3.0 55.0 #150 15PL
ø2.0 48 1.9 ø3.0 70.0 #150 20PXL
ø2.3 40 2.7 ø3.0 65.0 #150 23PXL
ø2.5 45 2.6 ø3.0 70.0 #150 25PXL
ø3.0 38 4.2 ø3.0 70.0 #150 30PXL
ø6.0 33 10.0 ø6.0 60.0 #120 60P10
ø6.0 28 12.0 ø6.0 60.0 #120 60P12
ø6.0 23 14.0 ø6.0 60 #120 60P14
ø6.0 21 16 ø6.0 60 #120 60P16
ø6.0 17 20 ø6.0 60 #120 60P20
ø10.0 19 30 ø6.0 60 #120 100P30
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Abrasives
Type A
Type B
Vitrified CBN internal points are used for internal grinding and jig grinding of high speed steel and hardened alloy
steel. (Wet Grinding)
Specification Unit : mm
Order No. Type ØD T X N L ØB Grit size
VIB-3040 A 4.0 6 1.0 12 60 3 #200
VIB-3050 A 5.0 6 1.5 12 60 3 #200
VIB-3060 A 6.0 6 2.0 12 60 3 #200
VIB-3080 A 8.0 8 3.0 12 60 3 #200
VIB-6100 B 10.0 8 2.0 80 6 #200
VIB-6120 B 12.0 10 3.0 80 6 #200
VIB-8140 B 14.0 12 3.0 80 8 #200
VIB-6140 B 14.0 12 4.0 80 6 #200
VIB-8160 B 16.0 12 4.0 80 8 #200
VIB-6160 B 16.0 12 5.0 80 6 #200
VIB-8180 B 18.0 12 5.0 80 8 #200
VIB-6180 B 18.0 12 6.0 80 6 #200
Resinoid CBN internal points are used for internal grinding and jig grinding of high speed steel and hardened alloy steel.
Specification Unit : mm
Order No. Type ØD T X N L ØB Grit size
RIB-3040 A 4.0 5 1.0 12 45 3 #200
RIB-3045 A 4.5 6 1.3 12 45 3 #200
RIB-3050 A 5.0 6 1.5 12 45 3 #200
RIB6060 A 6.0 6 2.0 12 80 3 #150
RIB-6070 A 7.0 8 2.5 15 80 6 #150
RIB-6080 A 8.0 8 3.0 15 80 6 #150
RIB-6100 A 10.0 10 2.0 20 80 8 #150
RIB-6120 B 12.0 10 3.0 20 80 6 #150
RIB-6140 B 14.0 10 4.0 - 80 6 #150
RIB-6160 B 16.0 10 4.0 - 80 6 #150
RIB-6180 B 18.0 10 5.0 - 80 6 #150
RIB-6200 B 20.0 10 6 - 80 6 #150
Grit size in the above table is standard for that item, others are available upon request
24 www.plassteze.com
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Abrasives
DIAMOND/CBN INTERNAL GRINDING WHEELS
L
N
T
øB øD
L
T
øB øD
Order No. Order No.
Diamond CBN ØD T N L ØB Grit size Diamond CBN ØD T N L ØB Grit size
ID-3004 IB-3004 0.4 2 5 35 3.0 #400 ID-6040 IB-6040 4.0 10 22 80 6.0 #100
ID-3005 IB-3005 0.5 2 5 35 3.0 #400 ID-6050 IB-6050 5.0 10 22 80 6.0 #100
ID-3006 IB-3006 0.6 3 5 40 3.0 #200 ID-6060 IB-6060 6.0 10 22 80 6.0 #100
ID-3007 IB-3007 0.7 3 8 40 3.0 #200 ID-6070 IB-6070 7.0 10 - 80 6.0 #100
ID-3008 IB-3008 0.8 3 8 40 3.0 #200 ID-6080 IB-6080 8.0 10 - 80 6.0 #100
ID-3009 IB-3009 0.9 4 8 40 3.0 #200 ID-6090 IB-6090 9.0 10 - 80 6.0 #100
ID-3010 IB-3010 1.0 5 8 40 3.0 #200 ID-6100 IB-6100 10 10 - 80 6.0 #100
ID-3015 IB-3015 1.5 5 8 45 3.0 #150 ID-6120 IB-6120 12 10 - 80 6.0 #100
ID-3020 IB-3020 2.0 5 12 45 3.0 #150 ID-6140 IB-6140 14 10 - 80 6.0 #100
ID-3025 IB-3025 2.5 5 15 45 3.0 #150 ID-6160 IB-6160 16 10 - 80 6.0 #100
ID-3030 IB-3030 3.0 5 15 45 3.0 #150 ID-6180 IB-6180 18 10 - 80 6.0 #100
ID-3040 IB-3040 4.0 5 - 50 3.0 #150 ID-6200 IB-6200 20 10 - 80 6.0 #100
ID-3050 IB-3050 5.0 8 - 50 3.0 #150
ID-3060 IB-3060 6.0 8 - 50 3.0 #150
DIAMOND DISC
E type
A type
U H
T
D
Ÿ Diamond Discs are used for grooving, cutting and grinding glass, tungsten carbide, ceramic, stone, hard
rubber, FRP, composite materials and graphite…etc.
Order no. Type ØD T U E ØH Grit
(mm) (mm) (mm) (mm) (mm)
BM-190E E 19 0.4 2 0.2 1.7 #200
BM-190A A 19 0.4 6 0.2 1.7 #200
BM-250E E 25 0.4 2 0.2 1.7 #200
BM-250A A 25 0.5 8 0.2 1.7 #150
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Abrasives
Tungsten Carbide Rotary Burrs øB
Cylindrical End Cylindrical Radius End Conical End Oval End
D T Shank (B) Part# D T Shank (B) Part# D T Shank (B) Part# D T Shank (B) Part#
3 13 3 CE 0303 3 13 3 CR 0303 3 13 3 CN 0303 3 13 3 OE 0303
4 13 3 CE 0403 5 13 3 CR 0503 5 13 3 CN 0503 5 13 3 OE 0503
5 13 3 CE 0503 6 13 3 CR 0603 6 10 3 OE 0603
6 13 3 CE 0603
Ball End Tree Radius End Cylindrical with End Cut Pointed Nose Tree End
D T Shank (B) Part# D T Shank (B) Part# D T Shank (B) Part# D T Shank (B) Part#
3 2.7 3 BE 0303 3 9 3 TR 0303 4 14 3 CC 0403 4 13 3 PT 0403
4 4 3 BE 0403 5 13 3 TR 0503 6 14 3 CC 0603 5 13 3 PT 0503
5 5 3 BE 0503 6 13 3 TR 0603 6 13 3 PT 0603
Flame End Inverted Cone End Pointed Nose Tree End V End U End
D T Shank (B) Part# D T Shank (B) Part# D T Shank (B) Part# Part# VE1206 Part# UE1206
4 13 3 FE0403 4 6 3 IC0403 4 12 3 PT0403 D 12 D 12
5 13 3 FE0503 5 7 3 IC0503 5 13 3 PT0503 T 6 T 6
6 13 3 FE0603 6 7 3 IC0603 6 14 3 PT0603 (B) 6 (B) 6
Cylindrial End Double Cut Oval End-Double Cut Ball End-Double Cut Tree Radius End-Double Cut
D T Shank (B) Part# D T Shank (B) Part# D T Shank (B) Part# D T Shank (B) Part#
8 20 6 CE 0806 8 18 6 OE0806 8 7.2 6 BE 0806 8 18 6 TR 0806
10 20 6 CE 1006 10 20 6 OE1006 10 9 6 BE 1006 10 20 6 TR 1006
12 25 6 CE 1206
Diamond Dressers Diamond Wheels
Detailed Catalogue available on request
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Abrasives
Assorted Abrasive Mounted Points
ABRASIVES MOUNTED POINTS Item # AMP 50 AMP 100
410A 05 Nos. 10 Nos.
Made of Aluminum Oxide, our Abrasive Mounted Points have excellent
816A 05 Nos. 10 Nos.
cutting ability and very less wear rate. Available in variety of shapes and
1016A 05 Nos. 10 Nos.
sizes, our range of Mounted Points, perfectly dressed to size, ensure
60B 05 Nos. 10 Nos.
saving of time and money
132E 05 Nos. 10 Nos.
412J 05 Nos. 10 Nos.
612P 05 Nos. 10 Nos.
813R 05 Nos. 10 Nos.
412T 05 Nos. 10 Nos.
710T 05 Nos. 10 Nos.
Total 50 Nos. 100 Nos.
Econ abrasive mounted points
Unit : mm
ø8 ø10
ø4 ø5 ø6
ø2.5 ø3
16
16
12
10
10
8
6
256A 308A 410A 510A 612A 816A* 1016A A J B R
ø12 ø3 ø3
ø8
ø5 ø6 Size
DXT Shank Part #
Shape
8 10 (mm) Ø (mm)
A 4 *10 3 E410A
50B 60B 80B 120B 308T 310T A 5 *11 3 E511A
A 6*12 3 E612A
ø12
A 8*16 3 E816A
ø6
ø4 ø8 ø4 A 10*16 3 E1016A
ø7 ø6
J 4*10 3 E410J
24
J 5*11 3 E511J
16
13
12
12
10
9
J 6*12 3 E612J
J 8*16 3 E816J
412T 710T 813R 1224R* 609S 412J 616J
J 10*16 3 E1016J
ø10 A 13*19 6 1319AS6
ø8 ø10 ø8 ø4
ø6 A 16*30 6 1625AS6
ø3 A 19*25 6 1925AS6
18
16
16
A 25*6 6 2506AS6
15
12
12
6
A 25*13 6 2513AS6
A 25*25 6 2525AS6
816J 1016J 612P 815P 1018P* 306K 412K
A 25*38 6 2538AS6
ø5 ø8 J 12*17 6 1217JS6
J 16*30 6 1630JS6
ø13 ø13 ø16 ø16 J 20*40 6 2040JS6
15
16
2 3 2 3 J 24*45 6 2445JS6
B 16*16 6 1616BS6
515K 816K 132E 133E 162E* 163E* R 19*38 6 1938RS6
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Abrasives
RUBBERISED / RESINOID MOUNTED POINTS
ø8 ø10
ø6
ø5
ø4
17 20 20
13 15
ø3.0
Standard Shank is Ø 3.0mm.
Grit Size Order No.
Rubberized #120 R413 R515 R617 R820 R1020
Resinoid #120 N413 N515 N617 N820 N1020
Ceramic #120,#220,#320 C413 C515 C617 C820 C1020
Assorted Rubberised Mounted Points
Rubberized Mounted Points
Item # RMP50 RMP100
Made by fine quality raw material, Ruberized Mounted Points abrade and
R413 10 Nos. 20 Nos.
finish in one step. These can be dressed to any shape by using Diamond
R515 10 Nos. 20 Nos.
dressing block and are excellent for polishing mould runners and finishing
R617 10 Nos. 20 Nos.
soft metals, cleaning aluminium and stubborn deposits from PDC dies.
R820 10 Nos. 20 Nos.
R1020 10 Nos. 20 Nos.
Resinoid Mounted Points Total 50 Nos. 100 Nos.
Resin bonded mounted points are excellent for grinding applications
thanks to its very low wear properties. Other applications are blending Assorted Resinoid Mounted Points
parting lines, fins and risers in castings, finishing weld repairs on metals.
Item # RMP50 RMP100
N413 10 Nos. 20 Nos.
Ceramic Mounted Points
N515 10 Nos. 20 Nos.
Available in three grit sizes (#120, #220 & #320) Ceramic mounted points N617 10 Nos. 20 Nos.
are made of new age abrasives, resin bonded, allowing users to choose the N820 10 Nos. 20 Nos.
surface finish they wish to achieve. Excellent for finishing weld repairs, N1020 10 Nos. 20 Nos.
modifications of die / mould profiles and general grinding. Total 50 Nos. 100 Nos.
.
CMP 150
Assorted Ceramic Mounted Points
Item# CMP 50-120 CMP 50-220 CMP 50-320
C413 10 Nos. 10 Nos. 10 Nos.
C515 10 Nos. 10 Nos. 10 Nos.
C617 10 Nos. 10 Nos. 10 Nos.
C820 10 Nos. 10 Nos. 10 Nos.
C1020 10 Nos. 10 Nos. 10 Nos.
Total 50 Nos. 50 Nos. 50 Nos.
Rubberised Wheels
For fine polishing with neglible stock removal and quick
improvement in surface finish. Removes minor scraches, ideal for
polishing in narrow ribs & threads Used with Pin Hole Mandrel.
Knife Edge DISC
Part R2236KEW R1530KEW R2232W R1616W
ø 22 15 22 16
Thickness 3.6 3 3.2 1.6
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Abrasives
Elastic Rubber Mounted Points / Sticks / Wheels / Cups / Fit Disc
DAIWA RABIN MADE IN JAPAN
The true Champion of Elastic Rubber Grinding and Polishing products. The most prominent feature of Daiwa Rabin is its
excellent cutting ability that has changed the perception that "rubber grinding products are for polishing only". The rubber
elasticity ensures removal of machining marks, thereby resolving surface roughness and preventing the occurrence of deep
polishing lines. Operation can be performed continuously without having to worry about clogging.
CM Type
All Rounder
Ÿ Good for any use including surface treatment of Aluminum, cast
iron, etc. Long durability without clogging.
Ÿ Applicable to general steel, aluminum, stainless steel, nickel
alloy etc.
Ÿ Thanks to its rubber elasticity, you can remove tool marks easily,
work without making deep scratches.
OX Type
For Polishing
Ÿ Good for rust removal and scale removal work.
Ÿ You can work without damaging the base when maintaining the
mold.
Ÿ Ideal for polishing work, and is more effective as you can remove
small scratches and add gloss easily.
Grit sizes : 80 to 320 (All size in mm) CM Type / 320 to 600 OX Type
Mounted Point with 6 (mm) Shank
Size : Outer Diameter - Shank Maximum allowable
Grit Size
Length - Shank Diameter length rotation speed(r.p.m.)
10-20-6 (L=40) 20,000 80, 120, 180, 220, 320, 400
15-25-6 (L=35) 20,000 80, 120, 180, 220, 320, 400
20-25-6 (L=35) 20,000 80, 120, 180, 220, 320, 400
25-25-6 (L=35) 20,000 80, 120, 180, 220, 320, 400
Mounted Point with 3 (mm) Shank
4-13-3 (L=30) 30,000 80, 120, 180, 220, 320, 400, 600
5-15-3 (L=30) 30,000 80, 120, 180, 220
6-17-3 (L=30) 30,000 80, 120, 180, 220, 320, 400, 600
8-20-3 (L=30) 30,000 80, 120, 180, 220, 320, 400, 600
10-20-3 (L=30) 30,000 80, 120, 180, 220, 320, 400, 600
13-20-3 (L=30) 30,000 80, 120, 180, 220
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Abrasives
Elastic Rubber Mounted Points / Sticks / Wheels / Cups / Fit Disc
DAIWA RABIN MADE IN JAPAN
Straight UN Type
Size : Shank Maximum for Deburring
Grit Size
Outer Diameter - length allowable
Length - rotation
Shank Diameter speed (r.p.m.)
4-13-3 (L=30) 30,000 # 120 (UN)
5-15-3 (L=30) 30,000 # 120 (UN)
6-17-3 (L=30) 30,000 # 120 (UN)
8-20-3 (L=30) 30,000 # 120 (UN)
10-20-3 (L=30) 30,000 # 120 (UN)
13-20-3 (L=30) 20,000 # 120 (UN)
Ÿ The hardest type of DAIWA RABIN, which is suitable for deburring work..
Ÿ Also good for removing fine burrs and finishing. You can work without altering the shape of workpieces such as
precision parts.
Spherical
Size : Shank Maximum
Grit Size
Outer Diameter - length allowable
Length - rotation
Shank Diameter speed (r.p.m.)
5d-3 (L=43) 30,000 # 120 (UN) / #120 (cm)
6d-3 (L=44) 30,000 # 120 (UN) / #120 (cm)
8d-3 (L=44) 30,000 # 120 (UN) / #120 (cm)
10d-3 (L=46) 30,000 # 120 (UN)
13d-3 (L=30) 20,000 # 120 (UN)
20-d-6 (L=59) 20,000 # 120 (UN) 5
25d-6 (L=62) 20,000 #120 (UN) Ø1
42
Small-dia. Straight type 5
Ø2
1-5-3 50,000 120, 220, 320 45
2-5-3 80,000 80, 120, 180, 220, 320 8
3-8-3 50,000 80, 120, 180, 220, 320 Ø3
3-13-3 20,000 *For de-burring (120) 34
Diamond Rabin
Diamond Rabin Mounted Points
2-5-3 80, 000 320, 600, 1000, 3000 Grit for Grinding & Mirror Finishing
4-13-3 30,000 320, 600, 1000, 3000
5-15-3 30,000 320, 600, 1000, 3000
6-17-3 30,000 320, 600, 1000, 3000
8-20-3 30,000 320, 600, 1000, 3000
10-20-3 30,000 320, 600, 1000, 3000
Diamond Rabin is the result of an ideal combination of excellent rubber features of Daiwa Rabin and a diamond
abrasive grain, which offers much greater performance and improves the processing as a new diamond tool that was
not seen until now.
Ÿ Suitable for mirror finishing especially on SS, carbide and material for hardening.
Ÿ No need of post-processing like Diamond paste.
Ÿ Both wet and dry processing are possible.
30 www.plassteze.com
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Abrasives
Elastic Rubber Mounted Points / Sticks / Wheels / Cups / Fit Disc
DAIWA RABIN MADE IN JAPAN
DISC MANDREL MOUNTED DISC
IT CUP Polishing & Deburring Kit
RUBBERISED STICKS
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Abrasives
Bellstone POLISHING STONE
BELLSTONE offers wide range of mould polishing stones excellent for removing machining marks and spark erosion grains
for preparing the surface for final polishing. Finer grits available makes it possible to prepare the right surface for Diamond
polishing eliminating the requirement of using fine emery papers, thus making the polishing process fast and free of defects
like waviness.
VH Series Mould Polishing Stone Size (mm) Grit for all sizes
Consisting of premium grade of white aluminium oxide (WA), VH series stones are 6 X 1.5 X 150
120 240
manufactured by vitrified process. It has the right mix of abrasives, bonding & 6 X 3 X 150
320 400
curing additives that imparts excellent cutting properties. The edges resist 6 X 6 X 150
600 800
breaking down thus giving high cutting efficiency and very low wear rate. Used for 13 X 3 X 150
polishing larger surfaces, edges and deep grooves, these can be dressed to polish 1000 1200
13 X 6 X 150
virtually any shape or profile. Recommended for use on carbon steel, alloy tool 1500 2000
25 X 6 X 150
steel, stainless steel, it virtually covers all kind of mould steels.
Size (mm) Grit for all sizes
GC Series Mould Polishing Stone
6 X 3 X 150 120 240
Made of premium Silicon Carbide abrasive grains and manufactured by vitrified 320 400
6 X 6 X 150
process. The grains are very strong and sharp. Its excellent self sharpening 600 800
13 X 3 X 150
properties makes it suitable to use in difficult polishing applications. 1000 1200
13 X 6 X 150 1500 2000
Combination Stones
GC600/C240
Our range includes special combination stones – a combination of Fine (GC600) Size (mm)
and Coarse (C240) in sizes convenient to hold and polish. Excellent for big 13 X 25 X 100
moulds & dies, plates, hot runner manifold, machine slides. Used for 20 X 25 X 150
numerous aplications like cleaning, deburring, chamfering, polishing….. 25 X 50 X 150
Use with PLASSTEZE stoning oil for best result
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Abrasives
GP Stones also available Stoning Oil - SO 500
SIZE GRIT FOR ALL SIZES
An oil based thin flowing Lubricant for use with Polishing stones &
Ø6 × 150 180 220
Diamond Compounds while polishing moulds, dies or any other
Δ6 × 150 320 400 metal parts
6 × 6 × 150 600 800
13 × 6 × 150 1000
Ÿ Increase stone Life
Ÿ Gentle on human skin
Ÿ Cools down frictional heat
Ÿ Prevents clogging of porous stones
Ÿ Constantly renew cutting edge of stone
Ÿ Trigger Spray pack avoids contamination of oil
Ÿ Protect work-piece from scratches by washing
away the detached waste grains of stone and dirt
Ÿ Pack size : 500 ml
Ÿ Bulk pack available on request
Polishing Stones on Plastic Shoes
Excellent for Polishing flat and large surfaces with
Polishing/Filing machines. Used with our specially
designed Push Rod
POLISHING STONE ASSORTMENT
Part No. Size Grit
33 × 13 × 3 240 Item # VH 30 GC 30
15 × 13 × 3 240
6 X 3 X 150 GRIT # 240 05 Nos. 05
33 × 13 × 3 400
6 x 3 x 150 Grit # 400 05 Nos. 05
15 × 13 × 3 400
33 × 13 × 3 600 6 x 3 x 150 Grit # 600 05 Nos. 05
15 × 13 × 3 600 6 x 6 x 150 Grit # 240 05 Nos. 05
33 × 13 × 3 800
6 x 6 x 150 Grit # 400 05 Nos. 05
15 × 13 × 3 800
6 x 6 x 150 Grit # 600 05 Nos. 05
33 × 13 × 3 1000
15 × 13 × 3 1000 Total 30 Nos. 30 Nos.
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Abrasives
CERAMIC FIBER STONE
Ceramic Fiber Stones are manufactured using special fiber filaments. Widely used for removing EDM grains and machining marks,
thanks to its flexibility, Ceramic Fiber Stones are ideal choice for polishing deep and narrow rib, slots, grooves & engravings which
are difficult to polish using conventional abrasive stones. When used with Ultrasonic polishing machines and air lapper, our stones
help in very fast stock removal. For manual applications, special stone holders are available. Use PLASSTEZE Stoning Oil to
enhance performance. Ceramic Fiber Stones cuts only through its tip and is normally held at 5-45° to the surface to be polished.
These stones can be dressed to any desired shape on our Diamond Dressing Blocks available separately.
TxWxL #180 #250 #320 #400 #700 #1000 #1200
(ØD X L) Coffee Orange Grey Blue Yellow White Red
1 x 4 x 100 BSC-1004 BSO-1004 BSG-1004 BSB-1004 BSY-1004 BSW-1004 BSR-1004
1 x 6 x 100 BSC-1006 BSO-1006 BSG-1006 BSB-1006 BSY-1006 BSW-1006 BSR-1006
1 x 10 x 100 BSC-1010 BSO-1010 BSG-1010 BSB-1010 BSY-1010 BSW1010 BSR-1010
Ø3.0 x 100 BGC-30 BGO-30 BGG-30 BGB-30 BGY-30 BGW-30 BGR-30
Mini Ceramic Fiber Stones
Available from 0.5 x 0.5 mm to 0.9 x 0.9 mm size. Ideal for ribs, corners, engraving and
detailed polishing, in various mould and dies. Traditional Oil Stone and ruby stones tend to
break in such small sizes, while Mini Ceramic Stone provide high strength and high elasticity.
Special stone holders are available for its manual applications.
Dimensions Grit Size, Colour & Order No.
(mm) T x W x L
(ØD X L) #250 #400 #700 #1200 Holder
0.5 x 0.5 x 50 MOS-055 MBS - 055 MYS-055 MRS-055 XH-007
0.7 x 0.7 x 50 MOS-075 MBS - 075 MYS-075 MRS-075 XH–009
0.9 x 0.9 x 50 MOS-095 MBS - 095 MYS-095 MRS-095 XH–013
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Abrasives
®
XEBEC Meister Finish Ceramic Fiber Stones
Ÿ Through the utilization of aerospace materials (alumina fiber
filaments), cracking, and chipping have been eliminated. High
polishing efficiency can be ensured.
Ÿ No clogging. Uniformly fine finishes can be achieved.
Ÿ Thanks to the braided structure of the rod type, high polishing
efficiency is possible even with the side, of the tool, and there is
no splitting of the tip.
Ÿ Suitable for fine deburring.
Ÿ Higher polishing efficiency can be achieved by using the Meister
Finish with tools (electric, air, ultrasonic)
Ÿ Coarse grit type made of thick Alumina Fiber Filaments is ideal
for removing EDM scales
XEBEC CERAMIC FIBER STONE
Dimension #3000 #2000 #1500 #1200 #1000 #800 #600 #400 #220 #120
(mm) Pink Cream Yellow Red White Blue Black Orange Dark Brown Violet
0.3 x 4 x 100 - - - AR-0304M AW-0304M AB-0304M AP-0304M AO-0304M AD-0304M -
0.4 x 4 x 100 - - - AR-0404M AW-0404M AB-0404M AP-0404M AO-0404M AD-0404M -
0.5 x 4 x 100 - - - AR-0405M AW-0405M AB-0405M AP-0405M AO-0405M AD-0405M -
0.5 x 6 x 100 - - - AR-0506M AW-0506M AB-0506M AP-0506M AO-0506M AD-0506M -
1.0 x 1 x 100 AS-1001M AC-1001M AY-1001M AR-1001M AW-1001M AB-1001M AP-1001M AO-1001M AD-1001M -
1.0 x 2 x 100 AS-1002M AC-1002M AY-1002M AR-1002M AW-1002M AB-1002M AP-1002M AO-1002M AD-1002M AV-1002M
1.0 x 4 x 100 - - AY-1004M AR-1004M AW-1004M AB-1004M AP-1004M AO-1004M AD-1004M AV-1004M
1.0 x 6 x 100 - - AY-1006M AR-1006M AW-1006M AB-1006M AP-1006M AO-1006M AD-1006M AV-1006M
1.0 x10 x100 - - AY-1010M R-1010M AW-1010M AB-1010M AP-1010M AO-1010M AD-1010M AV-1010M
2.0 x 4 x 100 - - - AR-2004M AW-2004M AB-2004M AP-2004M AO-2004M AD-2004M AV-2004M
Ø2 x 100 - - - PR-20M PW-20M PB-20M PP-20M PM-20M PM-20M -
Ø2 x 50 - - - PR-20S PW-20S PB-20S PP-20S PM-20S PMO-20S -
Ø1 x 100 - - - PR-10M PW-10M PB-10M PP-10M PM-10M PM-10M -
Ø1 x 50 - - - PR-10S PW-10S PB-10S PP-10S PM-10S PM-10S -
®
XEBEC Diamond Stones
Xebec’s Diamond stones effeciently and cleanly polishes
Dies & moulds such as cemented
carbide and hardened steel (SKD, SKH, STAVAX, HPM,
ASP, etc). Both the Stick and the Rod types can be used to
polish by the tip or the side. Suitable for removing EDM
scales, polishing ribs and deburring from edges and
Grit (Colour) Size (mm) Part #
corners, wet or dry. Can be used even more efficiently
1*4*100 DM1004M
when attached to tools (electric, air, or ultrasonic), rod
#200 (Black) 1*6*100 DM1006M
type can be attached to rotary tools (max. 30,000 r.p.m.). 1*10*100 DM1010M
Far more efficient than electroplated diamond files, 1*4*100 DF1004M
hand lappers, diamond pastes and diamond powders. 1*6*100 DF1006M
#400 (Blue Green) 1*10*100 DF1010M
While an electroplated diamond file has diamonds only
Ø3 * 100 PDF30M,
on its surface, the XEBEC Diamond has diamonds Ø3 * 50 PDF30S
embedded in layers, enabling it to be used to the end
without losing its sharpness and lasts longer than an 1*4*100 DM1004M
#800 (Grey) 1*6*100 DM1006M
electroplated diamond file 1*10*100 DM1010M
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Abrasives
DIAMOND FOIL
• Diamond Foils can be cut to any shape & size easily and stick on to
your own tools, to make a "self-made" tool.
• Diamond Foils are adhesive backed, makes it easier and faster to
use.
• Its flexibility helps to create custom tools to polish difficult curves &
profiles. In addition, it is useful to finish ribs, narrow grooves, slots,
corners and many other infinite applications.
• Aggresive cutting action and wide range of grit sizes enables fast
cutting or polishing on steels and carbides.
Size Grit Size & Order No.
(mm) #120 #150 #200 #300 #400 #600 #800 #1200 #1800
10 X 100 XF-1012 XF-1015 XF-1020 XF-1030 XF-1040 XF-1060 XF-1080 XF-1120 XF-1180
50 X 100 XF-2012 XF-2015 XF-2020 XF-2030 XF-2040 XF-2060 XF-2080 XF-2120 XF-2180
100 X 100 XF-3012 XF-3015 XF-3020 XF-3030 XF-3040 XF-3060 XF-3080 XF-3120 XF-3180
DIAMOND CLOTH
The application of diamond power on a flexible cloth has allowed the
development of new generation of diamond tools.
This tools perform a more aggressive cutting action than any other
abrasive tool, thanks to its flexibility and to the spacing between
islands, the diamond cloth can be easily cut with scissor.
Applications :
The applications of diamond cloth are :
Wet grinding (lapping) hardened steel of any hardness, tungsten
carbide, hard ceramic coated steels, glass, hard ceramic, marble,
granite and stone...etc, or for the lapping of mold and die.
Specifications : Unit : mm
Bond Dimensions & Order No.
Grit Size Color
Material 50 x 100 100 x 100 1,170 x 295 690 x 295
#60 Green Ni Bond XZ-1006N XZ-2006N XZ-5006N -
#120 Black Ni Bond XZ-1012N XZ-2012N XZ-5012N -
#200 Red Ni Bond XZ-1020N XZ-2020N XZ-5020N -
#400 Yellow Ni Bond XZ1040N XZ2040N XZ-5040N -
#600 White Ni Bond XZ-1060N XZ-2060N XZ-5060N -
#1000 Blue Ni Bond XZ- 1100N XZ- 2100N XZ- 5060N
#500 White Resin Bond XZ- 1050R XZ- 2050R - XZ- 6050R
#1000 Blue Resin Bond XZ- 1100R XZ- 2100R - XZ- 6100R
# 8000 Orange Resin Bond XZ- 1800R XZ- 2800R - XZ- 6800R
Remark :
1. Standard 50 x 100m and 100 x 100 mm come with PSA backing, others without PSA backing.
2. Other size or type (shape), available on request.
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Abrasives
EMERY
AL OX Emery Roll with Cloth Backing SiC Water Proof Emery Paper
Fully synthetic resin bonded high quality corundum grains Size: 230mm X 275mm (9” X 11”)
for demanding tasks, such as precision lapping of profiles Sharp Silicon Carbide grains backed with optimum weight
of moulds and dies, cleaning of machine parts, rollers and paper, extremely flexible bond makes it strong, tear
shafts etc. Extremely soft and flexible cloth makes it very resistant emery papers from coarse to extremely fine grits
easy to use for applications on wide variety of materials like wood,
plastics and metals in dry or wet application
SOLD BY ROLLS
Part # Grit Roll Size
641PF120 - 5050 # 120 50mm X 50 mtr
641PF220 - 5050 # 220 50mm X 50 mtr
641PF320 - 5050 # 320 50mm X 50 mtr
641PF400 - 5050 # 400 50mm X 50 mtr
641PF600 - 5050 # 600 50mm X 50 mtr
641PF120 - 2550 # 120 25mm X 50 mtr
641PF220 - 2550 # 220 25mm X 50 mtr
641PF320 - 2550 # 320 25mm X 50 mtr
641PF400 - 2550 # 400 25mm X 50 mtr Part # Grit Pack Size
641PF600 - 2550 # 600 25mm X 50 mtr 991A0120 #120 50 pcs
991A0220 # 220 50 pcs
SOLD BY LENGTH (METER) 991A0320 # 320 50 pcs
Part # Grit Roll Size 991A0400 # 400 50 pcs
F30P1500 -150 # 1500 150 mm 991A0600 # 600 50 pcs
F30P2000 -150 # 2000 150 mm 991A0800 # 800 50 pcs
F30P2500 -150 # 2500 150 mm 991A1000 # 1000 50 pcs
F30P3000 - 150 # 3000 150 mm 991A1200 # 1200 50 pcs
F30P5000 - 150 # 5000 150 mm 991A1500 # 1500 50 pcs
F30P7000 -150 # 7000 150 mm 991A2000 # 2000 50 pcs
991A3000 # 3000 50 pcs
991A5000 # 5000 50 pcs
991A7000 # 7000 50 pcs
WPP 50 Emery Paper Assortment
Item# Quantity
Emery Flap Wheels 991A0200 GRIT # 220 10 pcs
991A0400 GRIT # 400 10 pcs
Size (DXW) Shank Max.
Ø (mm) Ø (mm)
Abrasive Grit
RPM
Part # 991A0600 GRIT # 600 10 pcs
20 X 25 6 ALOX #120 30000 FW120AO202506 991A0800 GRIT # 800 10 pcs
25 X 25 6 ALOX #120 25000 FW120AO252506 991A1000 GRIT # 1000 10 pcs
30 X 30 6 ALOX #120 25000 FW120AO303006
40 X 30 6 ALOX #120 25000 FW120AO403006 Total 50 pcs
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Abrasives
SIC Disc - Self Adhesive Type
Diameter Grit Part # Pack Size
10 mm #240 SAD10G240 50 PC
10 mm #400 SAD10G400 50 PC
10 mm #600 SAD10G600 50 PC
10 mm #800 SAD10G800 50 PC
10 mm #1000 SAD10G1000 50 PC
10 mm #1500 SAD10G1500 50 PC
25 mm #240 SAD10G240 50 PC
25 mm #400 SAD10G400 50 PC
25 mm #600 SAD10G600 50 PC
25 mm #800 SAD10G800 50 PC
25 mm #1000 SAD10G1000 50 PC
25 mm #1500 SAD10G1500 50 PC
NON WOVEN SURFACE CONDITIONING DISC
Ÿ Quick change type, help saving time
Ÿ Used on right angle (high and low speed) sander or die grinder
Ÿ Ideal for cleaning and removing imperfections on metal surfaces, cleaning,
deburring or finishing a variety of surfaces, blending weld seams, or
creating decorative finishes
Ÿ The open construction of the non-woven material enables aggressive
cutting action and improved surface while maintaining its non-loading
feature
Ø (mm) Abrasive Color Grit Max. RPM Part #
50 AL OX MAROON Medium 25000 NW50MEDI
50 AL OX BLUE Fine 25000 NW50FINE
50 AL OX GREY Ultra Fine 25000 NW50UFIN
Ø 75 mm available on request
QUICK CHANGE FIBER DISC
For welding grinding and blending; heavy metal removal, light deburring and
finishing. Heavy stock removal, greater durability, longer life to be used with backing
pad on portable angle grinders / sanders
Ø (mm) Abrasive Grit Max. RPM Part #
50 AL OX 60 25000 AOF50060
50 AL OX 80 25000 AOF50080
50 AL OX 120 25000 AOF50120
Ø 75 mm available in request
other grits available on request
ROLOC QUICK CHANGE DISCHOLDER-WITH STEEL SHANK
Abrasive Ø Pad Size Shank
Max. RPM Part #
(mm) Ø (mm) Ø (mm)
50 45 6 25000 ROLDH5006
Ø 75 mm available in request
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Diamond Compounds & Creams
DIAMOND COMPOUNDS
Kemet Diamond Compound - IC Diamond Compounds - ECON
Kemet
The chemists at Kemet International have worked very Economy series Diamond Compounds, popular among
closely with leading mould polishers to develop the next professional Polishers, an excellent mix of value and
generation of high quality Kemet Diamond Compound at a performance.
cost effective price. • Water and oil soluble
Kemet Diamond Compound Type IC is both water and oil • Rapid stock removal
soluble and is used for rapid stock removal and superfine • Superfine surface finish
surface finish. It has an added advantage of being stable at • Optimum mix of Lubricant & Cleaner
high temperatures. It is particularly suitable for polishing • 5 gms syringe packing
tool steel moulds.
Part # Colour Micron Size Part # Colour Micron Size
Kemet ¼ IC White ¼ ECON 0.5 Grey 0.5
Kemet 1 IC Blue 1 ECON 1 White 1
Kemet 3 IC Green 3 ECON 3 Yellow 3
ECON 6 Orange 6
Kemet 6 IC Yellow 6
ECON 9 Green 9
Kemet 9 IC Red 9
ECON 15 Blue 15
Kemet 15 IC Brown 15
ECON 20 Dark Green 20
Kemet 30 IC Mahogany 30 ECON 30 Brown 30
Kemet 45 IC Purple 45 ECON 50 Purple 50
Lap-Lusture ALGALOX ALUMINIUM POLISHING PASTE
LAP-LUSTURE is used for final polishing A specialist white polishing paste for non-ferrous metals
with high gloss mirror finish. It’s ideal for
(especially good on aluminium). This paste is very evenly
steel, silver, aluminium, brass, copper etc.
graded in aluminium oxide making it a perfect polishing
A small amount of LAP-LUSTURE applied
to a clean felt bob will remove the smokey paste, giving a very clean finish.
haze often seen after final finish using Sold in 20g Syringe
rotary polishing machines, bringing out
the brilliance of metal. If polishing by hand
use our special polishing pads.
Pack Size : 250gms
SPARKLE ALGALOX PASTE
Sprinkle some powder and rub over the GRADE PART#
finally mirror polished surface with fine 1 Micron ALGALOX 1
Cotton (Use our SUPRAFINISH for 3 Micron ALGALOX 3
excellent results) and see the miracle. Its a 6 Micron ALGALOX 6
powder with magical power which makes 9 Micron ALGALOX 9
your finally mirror polished surface 15 Micron ALGALOX 15
sparkle like stars. 30 Micron ALGALOX 30
Pack Size : 250gms
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Laps
POLISHING BRUSHES
Category Size (mm) Brass Black Hair Soft Natural BA 90 Brush Assortment
Hair
15
1 BR3C 10 pcs
Shape 9
2 BR3E 10 pcs
Ø3
3 BR3W 10 pcs
Part No. Cup Brush BR3C BH3C SN3C
5 4 BH3C 10 pcs
9
Shape 5 BH3E 10 pcs
Ø3
6 BH3W 10 pcs
Part No. End Brush BR3E BH3E SN3E
7 SN3C 10 pcs
21
8 SN3E 10 pcs
Shape
9 SN3W 10 pcs
Ø3
Part No. Wheel Brush BR3W BH3W SN3W TOTAL 90 pcs
WOOD LAP
Wood lap sticks, bobs and cones are available in Hard & Soft wood which are produced by layering quality wood to achieve
excellent polishing result. Hard wood is used for faster stock removal with coarser grits of Diamond compounds and the Soft
wood used with finer grits of Diamond compounds, produce high luster and polish.
WOOD BOBS WOOD CONES WOOD LAPPING STICKS
Dimensions Code Dimensions Code Dimensions Code
(mm) Hard Soft (mm) Hard Soft (mm) Hard Soft
Ø 6 x12 x 3 321103 321123 Ø 6 X 16 321108 321128 3 x 3 x 150 321201 321221
Ø 8 x16 x 30 321104 321124 Ø 8 X 16 321109 321129 4 X 6 X 150 321202 321222
Ø 12 x 20 x 3 321105 321125 Ø 12 X 30 321111 321131 6 X 6 X 150 321203 321223
8 X 12 X 150 321205 321225
8 X 19 X 150 321206 321226
Ø 3 X 150 321207 321227
Brass Lapping Sticks Ø 6 X 150 321209 321229
Dia : 3 mm
Length: 75 mm
Special size available on request.
Wood Fibre Sheet
Pack of 20 sheet, 300 x 240mm
Due to its exceptional tear resistance, flexible sheets
made from wood fibres is an excellent replacement
to tissue paper when mirror finishing is required in
areas difficult to reach by conventional Felts.
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Laps & Wipes
LAPPING BITS Polishing Shoes
Polishing Shoes Plastic
Lapping Bits for use with Diamond compounds. Ball Rods
Item code Size
are used to drive lapping bits using Reciprocating
PSS 12X9
Handpiece. Available in Plastic & Brass, 3 shapes, 5 PSB 30X9
colours.
Polishing Shoes Felt
Item code Size
PSPS 15X13
PSPB 33X13
Used for Diamond polishing on flat surfaces, the engineering
plastic used to manufacture plastic shoes acts as an excellent
lap. Polishing Shoes are also available with felt for mirror
polishing.
Reciprocating handpiece driven by Micromotor / Flexible shaft
machine are used to polish by Polishing Shoes with Push rod.
Shape Material Size (mm) Part No.
Brass 4 LBBS4
Push Rod : PR03
Brass 6 LBBS6
x Brass 8 LBBS8
Plastic 8 LBPS8
Brass 7 LBBT7
Brass 10 LBBT10
x
Brass 14 LBBT14
Plastic 14 LBPT14
Brass 4 LBBC4
Brass 6 LBBC6
x
Brass 8 LBBC8
Plastic 8 LBPC8
Ball Rods
Suprafinish - SFC
A premium quality cotton exclusively made for very fine
Diamond Polishing Applications for hand touch of fine
Straight Ball Rod – BR1 mirror polished surface using diamond compounds. Also
Bent Ball Rod – BR2 used to wipe / clean highly polished surface.
Size (WXL) : 15cm x 3 mtr
Polishing Pads -CPP50
Double sided, textured, soft, smooth, cotton Polishing
Pads that avoids scratches and lints on mirror polished
surface while cleaning or polishing
Kleen Wipes
• Excellent for cleaning mirror polished metal
surfaces, glass, lenses and critical surfaces Description Kleen wipes
Wipe Size 4.5”x8.5”
• Made of soft organic cotton, produced by
Qty/Box 280 Pulls
insecticide free cotton farming.
• Ideal for hand touch up of mirror polished surfaces.
Single ply lint free wipes that protects critical glass
surfaces, lenses and highly polished metal surface from
cleaning-induced scratches and lint
Description : Polishing Pads
Ÿ Excellent for cleaning mirror polished metal
Wipe Size : 55mm Round
Qty/Box : 50 Pcs surfaces, glass, lenses and critical surfaces
Ÿ Will not scratch even when used wet
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Laps FELT BOBS
D D D D D D
L L L
L L
D L S S D L S S D L S S D L S S D L S S D L S S
I E H H I E H H I E H H I E H H I E H H I E H H
A N A A A N A A A N A A A N A A A N A A A N A A
M G P N M G P N M G P N M G P N M G P N M G P N
E T E K E T E K E T E K E T E K E T E K E T E K
T H T H T H T H T H T H
E D E D E D E D E D E D
R I R I R I R I R I R I
A A A A A A
4 8 CY 3 4 8 CN 3 4 8 R 3 4 8 P 3 - - - - - - - -
5 10 CY 3 - - - - - - - - - - - - - - - - - - - -
6 12 CY 3 6 12 CN 3 6 12 R 3 6 12 P 3 - - - - - - - -
8 12 CY 3 8 12 CN 3 8 12 R 3 8 12 P 3 8 12 F 3 8 8 S 3
10 10 CY 3 10 13 CN 3 10 13 R 3 10 13 P 3 10 13 F 3 10 10 S 3
13 13 CY 3 13 25 CN 3 13 13 R 3 13 25 P 3 13 19 F 3 13 13 S 3
19 19 CY 3 19 38 CN 3 19 19 R 3 19 38 P 3 19 25 F 3 19 19 S 3
19 25 CY 6 25 50 CN 6 25 25 R 6 25 50 P 6 25 32 F 6 25 25 S 6
19 38 CY 6 - - - - - - - - - - - - - - - - - - - -
25 25 CY 6 - - - - - - - - - - - - - - - - - - - -
32 32 CY 6 - - - - - - - - - - - - - - - - - - - -
38 38 CY 6 - - - - - - - - - - - - - - - - - - - -
Item Code: D x L+Shape + Shank Dia (Example 4X8 - CY3)
Custom sizes available on request.
Assorted Felt Bobs
Item # FB 60
4 x 8 - CY3 05 Nos.
6 x 12 - CY3 10 Nos.
10 x 10 - CY3 10 Nos. FELT ROLL
19 x 19 - CY3 10 Nos.
Extremely soft felt strip for mirror finishing with fine sizes of
10 x 13 - CN3 05 Nos. Diamond compounds. It can be used by hand or can be pasted on
Wood / Rubber pad and used as a superior lap while polishing by
10 x 13 - R3 05 Nos.
hand / polishing machines.
10 x 13 - P3 05 Nos.
10 x 13 - F3 05 Nos. Felt Roll Size Thickness Part #
10 x 10 - S3 05 Nos. Felt Roll -
25mm X 1.5mtr 3mm FRI1500
Made in Japan
Total 60 Nos.
Felt Roll
25mm X 2mtr 3mm FRE2000
Economy
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FELT STICKS
Laps
FELT STICKS Felt Pads with Adhesive backing
Part No. FST0606 FST1010
Part No. Dimension
WXTXL 6 X 6 X 100 X 45 0
10 X 10 X 100 X 450
FPA2010 20 x 10 x 2
FPH-Felt Pad Holder
ø 3mm Shank
Felt Mounted Sticks
Part No. FMS0606 FMS1010 Felt Flap Wheels
For fine polishing on large surfaces.
WXTXL 6 X 6 X 25 10 X 10 X 45
Part No. Size (mm)
Felt Sheet FFP2020 20 X 20 X 6
FFP2525 25 X 25 X 6
Cut to any size to make your own
FFP3025 30 X 25 X 6
feltlap or use felt sheet/block for
FFP4025 40 X 25 X 6
polishing by hand.
FFP5025 50 X 25 X 6
Part No. FSH230280 FSH100070
WXTXL 230 X 280 X 6.5 100 X 70 X 20
øD
ø1.7 FELT DISK WITH PIN HOLE (FDH)
DIAMETER 12 12 19 19 25 32 50 50
T
THICKNESS 3 6 3 6 6 6 6 12
øD FELT DISK WITH ADHESIVE (FDA)
DIAMETER 12 12 19 19 25 32 50 50
T
THICKNESS 3 6 3 6 6 6 6 12
øD
FELT DISK WITH VELCRO
DIAMETER 12 12 19 19 25 32 50 50
THICKNESS
T
3 6 3 6 6 6 6 12
KNIFE EDGE FELT DISK WITH
øD
PIN HOLE (KEW)
T
DIAMETER 12 16 19 19
THICKNESS 5 5 5 5
FELT RING WITH ADHESIVE (FRA)
D
d D 50 30 20 15
T d 20 11 8 5
T 6 6 5 4
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Holders
STONE HOLDER
Order Capacity Order Capacity
Stone Holder Application Stone Holder Application
No. (mm) No. (mm)
Ceramic 0.5 x 0.5 Mini Ceramic
XH-041 4x1 Stones XH-007 or ø0.7 Stones
Ceramic 0.7 x 0.7 Mini Ceramic
XH-061 6x1 XH-009
Stones or ø0.9 Stones
10 x 1 Ceramic 0.9 x 0.9 Mini Ceramic
XH-101 Stones XH-013 or ø1.3 Stones
6x2 Oil 2x1 Mini Ceramic
XH-062 XH-200 or ø2.0
or 6 x 3 Stones Stones
Oil Ceramic
XH-133 13 x 3 XH-22 ø3.0
Stones Stones
Oil Stones
XH-136 13 x 6 XH-012 Ø1.7~3
Stones & Files
Diamond Foils,
• Resist Breaking of Stones XH-01 Cloth,Emery
• Easy to use small pieces of Stones
• Make Polisher's job easy
Tool Holder for Air Lappers and other Reciprocation Handpiece :
Order No. No. 664 No. 665 No. 661 No. 662 No. 667 No. 666
Specification Ø3 & 1mm 1mm slot 3.2 x 13mm 3.2mm slot 6.3 x 13mm Adjustable
Shape
Disc Holder Disc Holder with Velcro
Shank Dia Disc Dia DISC
DISC Holder Mandrel
Rubber
(mm) (mm) with velcro
Holder
3 10 DH 10 DHV 10
3 15 DH 15 DHV 15
3 20 DH 20 DHV 20 PHM30 - Pin Hole Mandrel - Shank Dia : 3mm
3 25 DH 25 DHV 25
6 40 DH 40 DHV 40
PPMT03 - Paper Mandrel - Shank Dia : 3mm
PPMS03 - Paper Mandrel Brass, Shank Dia: 3mm
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Polishing Kits
TRANSFORMING A DULL METAL SURFACE TO MIRROR
Keeps all items in order
Separate compartment for various grit sizes of Polishing Stones
Place to keep various laps used with different micron size Diamond Compounds, separately
Helps preventing the contamination of laps and stones
Easily portable, rugged steel body
Available in two versions – ECONOMY & FULLY LOADED
Easy to maintain your inventory – never fall short of items in the hour of need
Contains virtually everything that you need for polishing your Dies & Moulds please refer the packing list
Contents can be customized on request
Packing List available on request
We offer a variety of KITS depending on your
Polishing Station Polishing Station
budget and Polishing application
Customised Contents Table Mounted
Polishing Kit - Economy
Basic kit contains only polishing consumables for
initial surface preparation and mirror finishing.
Polishing Kit with Air Tools
This kit contains air grinder lapper along with
abrasive for medium finish normally used in Die /
Mould Maintenance
Polishing Kit with Flexible Shaft Machine
This kit contains a Flexible Shaft machine and
consumables that may be required for surface
preparation and mirror finishing in most
economical way
Fully Loaded Polishing Station
Ideal kit containing most of the consumables
with Ultrasonic and Micromotor based polishing
machine for surface preparation and mirror
Polishing Station with Trolley
finishing
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Some tips to improve your mould polishing
Pre-machine as fine as possible
Cleanliness is most important. Keep your polishing area away from grinding dust and chips. All it takes is one particle
of grinding dust to ruin your finish
Separate your stones. Do not mix up stones and diamond polishing sticks of various grits. Keep different grit of stones
in separate boxes
Maintain constant hand pressure while using polishing machines and other hand tools while polishing.
Keep the surface well lubricated by stoning oil when polishing with stones and diamonds
Avoid high speed of polishing machines when polishing large surfaces
OUR OTHER PRODUCTS
Standard Mold Parts Mould Cooling Channel Descaling Machine
Ultrasonic Cleaning System Mold Service Table
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Die Spotting Press Mold Flipper Electro Permanent Magnet E-CAMGUARD Die & Mould Protection System Quick Die Change Clamps Plastic Leak Detection System
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PLASSTEZE