DESCALING AND FLUSHING SYSTEM

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          Scale / Rust
         in cooling channels with



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                                                                               Silt microbial and
               Scale                              Rust                                algae



During injection moulding or Die Casting, water is circulated through the cooling lines of dies / moulds that
helps in faster cooling of plastic / aluminium part to increase production. As these cooling lines are always
working in the situation of high frequency alternating between hot and cold, scale and rust are formed
easily on the inner wall of cooling lines.

Bacteria and algae also multiply in large quantities. All of this makes the pipe diameter getting smaller and
smaller or completely blocked which causes the heat exchange efficiency reduces greatly, thus increasing
the part cooling time, resulting in production loss.

With poor heat exchange efficiency the quality of product is instable and the defect rate rise which means
the overall production costs is increased.



                                                          The surface temperature of the die / mold
                                                          cavity is not uniform, resulting in large
                           Defective products             shrinkage and warpage / deformation of
                                                          the product resulting in rejections.

                                                          Heat exchange efficiency is reduced,
 Impact                        Lower efficiency           cooling cycle time is longer, and
                                                          production cycle time is longer too.

                                                          Rejections and longer cycle time causes
                                 Higher costs
                                                          increased cost of end product



Applications
Our De-scaling system helps you save a lot by increasing the cooling efficiency of Cooling Channels of:

- Boilers    - Dies & Moulds        - Heat Exchangers   - Injection Moulding Machines      - Automobiles




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DSP15/35+/45+/55+



 v Portable machine - easy to transport
 v Inlet and outlet connection size can be customized
 v Low water level cut off for safe operation of heaters
 v Digital Flowmeter to record the flow rate of fluid before and after descaling
 v Timer controlled operations – safe to use, prevent excessive contact of chemicals with cooling lines
 v Powerful pump to flush out the stubborn Scale / Rust / Deposits formed on Cooling lines
 v Tank and pump made of non-corrosive PP material – no effect of descaling chemicals on machine
 v Auto cut-off heater maintains optimum temperature for best results




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              Specs                           DSP15               DSP35 Plus              DSP45 Plus              DSP55 Plus
Motor                                        220V / 1 KW          415V / 1.5KW            415V / 1.5KW            415V / 1.5KW
Max Temperature                                                      55 deg C                55 deg C                55 deg C
Flow Rate                                     0~50 LPM              0~50 LPM                 0~50 LPM               0~40 LPM
Heater Wattage                                ------------            3000W                   3000W                   3000W
Timer                                            Yes                    Yes                     Yes              Automatic (PLC)
Electrical Load                                 1 KW                  4.5KW                   4.5KW                   4.5KW
Level Sensor                                      No                    Yes                     Yes                    Yes
Flow Meter                                        No            Non Contact Type        Non Contact Type        Non Contact Type
Dimensions(Cm) LXWXH                         70X80X115              80X85X115               80X85X115             110X100X115
Net Weight (Kg)                                  100                   130                     130                     150
Gross Weight (Kg)                                180                   250                     250                     300
Pump Pressure                                  1.5 Bar                1.5 Bar                 1.5 Bar                 8 Bar
Descaling Tank Volume (Ltr)                       80                   110                     110                      72
Rinse Tank Volume (Ltr)                          ------                 34                      34                      72

Valve Material                           Polypropylene                  SS                      SS           Polypropylene-Automatic

Tank Material                            Polypropylene            Polypropylene         SS + Polypropylene      SS + Polypropylene
Inlet Size*                                   1X12mm                 2X12mm                  2X12mm                  4X12mm
Outlet size*                                  1X12mm                 2X12mm                  2X12mm                  4X12mm
Mobile                                           Yes                    Yes                     Yes                    Yes


                                                                                                             Pre Flow Test --       -
                                                                                                             >Descaling-->Purging--
                                                             Descaling-->Purging--   Descaling-->Purging--   -->Rinsing-->Purging-->
Functions                                     Descaling
                                                             -->Rinsing-->Purging    -->Rinsing-->Purging    Post Flow test.
                                                                                                             Independent Leak Test &
                                                                                                             Independent Flow Test


Data Logging                                      No                    No                      No                     Yes
Process Flow                                   Manual            Semi Automatic          Semi Automatic      Automatic Via PLC & HMI
* Connections can be customized on request
* Specifications may change without notice




  B-152A Mayapuri Industrial Area,
 Phase - I, New Delhi – 110 064, India
          Tel: 011- 43738825
   Email: plassteze@plassteze.com
      URL: www.plassteze.com

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